Products

Softeners

Softeners: Used for removal of hardness. Hardness of water is due to the presence of dissolved salts in water.

Temporary Hardness: Temporary hardness of water is due to the presence of bicarbonates of calcium and magnesium. Ca(HCO3)2 and Mg(HCO3)2.

Permanent hardness: Permanent hardness of water is due to the presence of chlorides and sulphates of calcium and magnesium (CaCl2, CaSO4, MgCl2,MgSO4.

Softeners are available in semi automatic and manual models for all your softening requirements.

Applications

• Industrial and domestic use
• Boilers, textiles, laundries, apartments, hotels and resorts.
• Cooling towers.

Filters

Activated carbon filters: Used for removal of chlorine, odour, colour, dissolved organics from water.

Sand filters: Removal of turbidity and suspended particles.

Duel media (sand cum carbon) filters: Used for removal of suspended impurities from water.

Applications

• Aquaculture, hatcheries, swimming pools.
• Mineral water plants, hotels.
• Resorts, domestic and industrial use.

Scrapper mechanism

Description: The drive unit consists of energy efficient vertical motorized double reduction  speed reducer driven by motor. Tubular shafts are connected to the adaptor of the drive unit. The sludge scrapper assembly shall be consists of two scrapping arms fabricated of mild steel channels and mild steel pipe torque tube. The scrapper arm can be adjusted vertically and horizontally using the threaded rods with turnbuckles attached to the torque tube. Each scrapper arm shall be fabricated from mild steel channels and angles and have an adjustable neoprene squeegee blade attached to allow for sufficient, movement of sludge in to the center sludge collector pit. The speed of the clarifier scrapper is 5-6 RPH.

Flocculator mechanism

Description: The drive unit consists of energy efficient vertical motorized single reduction speed reducer driven by motor, and tubular shaft is connected to the adaptor of the drive unit. The flocculator assembly shall be consist of two paddle arms fabricated of mild steel channels and angles with mild steel pipe torque tube. The paddles are to promote rapid flocculation in the central compartment. The speed of the clarifier scrapper is 50-60 RPM.

The central driven clariflocculator mechanism

Two separate drive units are provided for flocculator and clarifier mechanism and both  operate independently.

Demineralisers

Demineralisers used for removal of dissolved solids in ultra pure applications. Normally we are supplying the DM plants are cation, anion and mixed bed based systems

Applications

• Industrial uses like pharmaceuticals.
• Food processing.
• Electronic and semiconductor units.

Micron Filters

Micron Filters used for removal of suspended particles in water after passing through the filtration units like pressure sand filter and activated carbon filters. The cartridge filter removes suspended particles upto 10 microns from the feed water

Applications

• Water treatment plants, mineral water plants
• Aquaculture and hatchers.
• Standard size 0.5.1.2.5.10 and 20 microns and lengths 10”, 20” and 30”

Reverse Osmosis plants

Reverse osmosis plants: Used for removal of total dissolved solids (TDS) by using membrane technology.

The osmosis taking place from solution to pure water by application of pressure greater than osmotic pressure, on the solution, is termed as reverse osmosis.

Applications

• Drinking water for domestic use. (ISI Plants)
• Boiler feed.
• Industrial waste water.
• Conversion of brackish water into potable water.
• Aquaculture, hospitals, hotels and mineral water plants etc.

Sewage Treatment Plant

Sewage Treatment Plant used for removal of organic load by using activated sludge process. Our systems are combines all the advantages and best features of trickling filters, rotating biological contractors, activated sludge process and submerged fixed film reactors while eliminating the drawbacks of these systems. The Plants are more compact and more energy efficient.

Applications

• Domestic waste in industries
• Apartments
• Resorts
• Hospitals and hotels

Effluent treatment plants

Effluent treatment plants used for removal of organic load by using biological treatment followed by tertiary treatments like ultra filtration, nano filtration and reverse osmosis technologies.

Applications

• Bulk drug industries
• Bio-tech plants
• Distilleries
• Chemical industries
• Car wash plants
• Textiles mills
• CETP’s and Lechate treatment plants

Leachate treatment plants (LTP)

A leachateis any liquid that, in the course of passing through matter, extracts soluble or suspended solids, or any other component of the material through which it has passed. The most common method of handling collected leachate is on-site treatment. When treating leachate on-site, the leachate is pumped from the sump into the treatment tanks.

The objective of the LTP is to stabilize the decomposable organic matter present in the domestic landfill so as to produce an effluent and sludge, which can be disposed of into the environment without causing health hazard and nuisance.

• LTP at kottayam municipality, kerala
• LTP at kohima municipality, nagaland. Work under progress.

Steam stripping modular system:

Steam stripping is used to remove various organic contaminants from plant waste water in order to meet guidelines set by pollution controlling agency. The organics and steam from the top of the column are then condensed and separated using a decanter. The condensed steam is refluxed to the top of the column.

The system is used for treating the high TDS/ high COD stream effluent is fed to the solvent stripper to minimizing low boiling solvents from the feed of the evaporator by maintaining temperature 90 degrees. The low boiling solvent vapor condensed by passing through condensers. Mixed solvent is collected separately in solvent collection vessel.

Multiple effect evaporation plant

Multiple effect evaporator is an apparatus for efficiently using the heat from steam to evaporate water to concentrate dissolved salts in the water. In multiple effect evaporator, water is boiled in sequence of vessels, each held at lower pressure than the last. As boiling of water decreases with pressure, vapor produced in one vessel can be used to heat the next vessel. Only first vessel requires the source of external heat.

Advantages:

• Ease of operation
• Most proven system for evaporation

For better energy utilization, the following are used: Multi effect evaporation using thermal vapor recompression (TVR), evaporation with mechanical vapor recompression.

Solvent stripped effluent shall be fed to the MEE along with RO rejects for further evaporation to get product of 30% solids. Four effect evaporator with each of the calendria forced circulation type. Each calendria shall be provided with separate vapor separator. Water vapor condensed in condensers and collects separately for further treatment in ETP.

The evaporation process itself involves both a thermodynamic and mass transfer phenomena. The thermodynamic phenomenon of evaporation involves providing enough heat energy (waste oil, off-spec gas, natural gas, propane, oil, diesel, electricity, or steam) to convert water to water vapor. The mass transfer phenomenon of evaporation can best be described as the “carry off” of small droplets of water.

Agitated thin film dryer (ATFD)

Thin film dryers are characterized by a mechanically agitated thin product layer inside the dryer (Fig. Thin Film Dryer). Normally, the drying process in a vertical thin film dryer consists of a preheating, a slurry and a powder zone. In the preheating zone the product reaches boiling point. Evaporation starts and solids are formed. In the slurry zone, the concentration of solids increases. Many products during this phase tend to form agglomerates which are crushed by the pendulum blades. In the final powder zone surface moisture is further removed and the drying process is completed.

The length of the various zones depends for a given product largely on the feed rates and feed moisture content.

The concentrated product from MEE is the feed to this system. The equipment consists of a cylindrical shell of jacketed for steam heating. The inside of the shell in is used for heat transfer surface. A Cylindrical rotor of rotating at a speed of 150 rpm shall be mounted inside the shell. Concentric with the shell axis. Teflon scrappers specially designed for evaporation in the initial portion and the drying at the bottom portion. The vapors generated shall be discharged to the surface condensers from the top of the dryer. The thick sludge of the product shall be discharged at the bottom.